Boral – Plant Two Conveyor Upgrade Project

Industry: Bulk Materials Handling
Client: Boral Stapylton Quarry, Australian Construction Materials (South-East Queensland)
Project: Plant Two Conveyor Upgrade Project
Date: May 2010 to August 2010
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Description of ENAP’s Scope:

ENAP’s scope was the detailed design, fabrication and installation to replace four existing belt conveyors at an existing site. The four conveyors included three road-base stockpile conveyors and one recirculation transfer conveyor.

ENAP’s scope included:

  • Detailed engineering design, 3D modelling and shop detailing of conveyors, including site measure of the existing transfer points from screen sump.
  • Fabrication of conveyors, including structural supports and access walkways with FRP mesh, handrails and kickplate complying with AS1657.
  • Fabrication of guarding complying with AS1755 – Conveyors – Safety Requirements.
  • Civil works for new structural supports for three conveyors, including screwed piers.
  • Installation work during site shutdown, including:
    • removal of existing conveyors
    • internal repairs to screen sump, including new wear plates
    • installation of new conveyors, including mechanical fit-out of pulleys, idlers and conveyor belt.
  • Dry and wet commissioning of new conveyors